Custom Aluminum Bumper Beam

Why Choose Sunmay Aluminum Bumper Beams?

 

Up to 40% Lighter Than Steel: Our aluminum bumper beams reduce vehicle weight by up to 40% compared to steel, helping improve fuel efficiency and electric vehicle range — without compromising on strength.

 

Precision CNC Machining: Each beam is crafted with advanced CNC technology for exact dimensions, ensuring seamless installation and compatibility with OEM mounting points.

 

Crash-Test Verified Performance: Engineered to meet real-world impact standards, our designs are tested and proven for front and rear collision performance — delivering safety you can trust.

 

Ready for OEM & Aftermarket: Whether you're in original manufacturing or aftermarket parts supply, our bumper beams match strict automotive requirements for both sectors.

 

Global Shipping & Flexible MOQ: We support worldwide delivery and offer low minimum order quantities, making it easier for you to manage stock and serve varied market sizes.

Customization Capabilities     

 

We specialize in the custom development and manufacturing of high-performance aluminum bumper beams, including: Aluminum Crash Beams, Impact Beams, Reinforcement Bars, Energy Absorbing Beams, and full Front/Rear Bumper Supports — all engineered to meet OEM specifications.

 

Our aluminum components are compatible with a wide range of popular vehicles including Tesla, Honda, Toyota, and more. Whether you need a Bumper Cross Member or a Rear Reinforcement Bar, we deliver precision and durability.

 

1、Accept CAD files or physical samples

 2、Reverse engineering available (3D scanning + modeling)

 3、Surface finishes: brushed, anodized, painted

4、Optional mounting holes, reinforcements, and exact OEM dimensions

 

 

Certifications & Quality Assurance

 

We follow strict industry standards to ensure every bumper beam meets high safety, durability, and performance expectations. Our quality system is backed by certifications and full-process inspection:

•  

ISO 9001 & IATF 16949 – Certified quality systems for automotive-grade production

ISO 14001 – Environmentally responsible manufacturing

E-Mark & CAPA – Global compliance for OEM and aftermarket standards

SGS Verified Materials – Certified aluminum alloy composition

Crash Test Ready – Front & rear impact testing supported

100% Batch Inspection – Every unit fully checked before delivery

 

•  
•  

 

FAQ

Q1: What type of aluminum do you use for the bumper beams?
A: We typically use 6082 and 7003 aluminum alloys, both known for their high strength, light weight, and excellent corrosion resistance. Other alloy options are available upon request.

Q2: Which car models are compatible with your bumper beams?
A: We offer custom aluminum bumper beams for various popular vehicles, including:

• Tesla: Model 3, Model Y

• Honda: Civic, CR-V, Accord

• Toyota: RAV4, Camry, Corolla

• Chevrolet: Malibu
  We can also develop solutions for other models based on your drawings or sample parts.

Q3: Can I customize the design and surface finish?
A: Absolutely. We support full customization — including beam dimensions, mounting positions, and finishes such as anodizing, powder coating, or e-coating. Custom branding and logo engraving are also available.

Q4: What is your minimum order quantity (MOQ)?
A: Our standard MOQ is 10 units. For new product development, we also accept small-batch prototyping.

Q5: Can I request a sample before placing a bulk order?
A: Yes. We offer sample production to help you test fit and performance before mass manufacturing.

Q6: I don’t have technical drawings. Can I send a sample part instead?
A: Yes. We provide reverse engineering services using 3D scanning and CAD modeling to accurately recreate the design from a physical sample.

Q7: How long does production usually take?
A: Lead time is generally 15–30 days, depending on order complexity and quantity. Rush production can be arranged upon request.

Q8: Do you provide inspection or testing reports?
A: Yes. We offer comprehensive quality checks and can provide material certificates, dimensional inspection reports, and simulation or strength analysis data if needed.